Mission-Critical Die Castings for Motorcycle Performance
Our motorcycle components withstand the extreme operational demands of high-revving engines and aggressive riding conditions. Using vacuum-assisted high-pressure die casting, we achieve material densities that survive fatigue cycling in vibration-intensive environments while reducing component weight for enhanced handling responsiveness.
Performance-Enhancing Attributes
• Engineered Reliability: Finite element analysis optimizes stress distribution across load paths, preventing fatigue failures in structural applications
• Temperature Resilience: Maintain dimensional stability across -40°C to 200°C operational ranges, critical for engine-adjacent components
• Vibration Resistance: Damping characteristics reduce resonant frequencies that can lead to fastener loosening or material fatigue
• Aesthetic Versatility: Multiple finishing options from technical coatings to cosmetic preparations suit both hidden functional and visible components
• Assembly Integration: Precision locating features, threaded inserts, and machined datum surfaces streamline motorcycle production processes
Component-Specific Solutions
• Engine cases and covers with integrated oil passages and mounting bosses
• Transmission housings maintain gear alignment under shock loads
• Structural triple clamps and suspension linkages with optimized stiffness
• Chassis brackets and rearset assemblies balancing strength and weight
Manufacturing Precision
Our cell-based manufacturing approach combines casting and machining operations, maintaining critical relationships between features. Statistical process control monitors key characteristics, including porosity levels, surface quality, and mechanical properties, throughout production runs.
Technical Specifications
• Material Options: A380, ADC12, 6061 for high-stress applications
• Dimensional Capabilities: 50-500mm envelope sizes, 2-15kg shot weights
• Surface Treatments: Hard anodizing, powder coating, e-coating, chemical films
• Quality Standards: IATF 16949-compliant processes, PPAP documentation available
• Prototype Lead Times: 2-4 weeks for functional testing samples