Electric scooter die castings Manufacturers

What is the role of electric scooter die castings?

Electric scooter die castings mainly include frames, wheel brackets and handlebar components, which play a vital role in the overall structure and performance of electric scooters.
The key role of the frame: The frame is the core part of the electric scooter, responsible for supporting the entire vehicle and carrying the weight of the rider. The frame is usually made of metal materials such as aluminum alloy and manufactured through a high-pressure casting process to provide high strength and rigidity to ensure stability and safety during riding. The frame not only needs to have good mechanical properties, but also has a certain impact resistance to cope with various unevenness and impacts on urban roads. With the development of technology, some high-end electric scooters use an integrated aluminum alloy casting frame, which not only enhances durability but also improves the streamlined appearance design.
The stability of the wheel bracket: The wheel bracket connects the wheel and the frame and must have sufficient strength and toughness to withstand the various pressures generated during the operation of the scooter. Through precise high-pressure casting technology, these brackets can accurately match the wheels and frames to ensure wheel stability and control accuracy during riding. High-strength aluminum alloy material not only ensures strength, but also has excellent corrosion resistance. It can be used for a long time in a humid or rainy environment without rusting.
Comfort and durability of the handlebar: The handlebar is a key control component of the electric scooter, which involves the rider's operating comfort and safety. The castings on the handlebar usually include the main structure of the handlebar and its connection parts with the frame. These castings need to provide a comfortable grip and anti-slip function, while ensuring sufficient strength to avoid damage or breakage during use. Through the precision casting process, the design of the handlebar part can meet the dual needs of beauty and functionality, ensuring stability and controllability during riding.

Why choose Ningbo Jinyao Machinery Co., Ltd. as an electric scooter casting supplier?

Ningbo Jinyao Machinery Co., Ltd. has become a leading supplier of electric scooter die castings in the world with its advanced aluminum alloy precision casting technology. Here are some of the advantages of choosing Jinyao Machinery:
Advanced aluminum alloy casting process: The vacuum casting, needle extrusion and high-pressure point cooling processes adopted by the company can ensure the high precision and excellent mechanical properties of electric scooter die castings. The vacuum casting process effectively reduces bubbles and defects in the castings, ensuring the stability and structural strength of the frame, wheel bracket, handlebar and other parts; the needle extrusion process can accurately produce complex heat dissipation structures, enhance the heat dissipation effect, and extend the service life of the electric scooter; the high-pressure point cooling technology makes the cooling process of the castings more uniform, reducing stress and deformation.
Excellent product quality control: Ningbo Jinyao Machinery Company strictly controls every process in the production process to ensure the dimensional accuracy and quality stability of each casting. The company conducts comprehensive inspections on aluminum alloy castings, including dimensional inspections, strength tests, and electromagnetic compatibility tests, to ensure that the products can meet the high requirements of the electric scooter industry. For castings with complex structures, the company ensures the quality and accuracy of each component through precise mold design and manufacturing.
Strong production capacity and efficient delivery capabilities: As a leading domestic precision casting company, Jinyao Machinery produces more than 10,000 tons of aluminum alloy castings annually, which can meet the production needs of a large number of orders. Whether it is mass production or customized orders, Jinyao Machinery can ensure on-time delivery and provide customers with reliable supply chain guarantees.
Global market service: The company's products are mainly exported to Japan, Sweden and other countries, and the service scope covers multiple industries around the world, including electric scooters, automobiles, communication equipment, etc. Jinyao Machinery has established long-term and stable cooperative relations with many Fortune 500 companies, has rich industry experience and a global service system, and can provide customers with high-quality pre-sales and after-sales services.

The importance of electric scooter die castings in vehicle performance

As a representative means of transportation for green travel, electric scooters are becoming more and more popular due to their convenience and environmental protection. The excellent performance of electric scooters is not only reflected in battery life and electric drive systems, but also the quality of structural components such as frames, wheel brackets, and handlebars plays a vital role in determining overall performance. Aluminum alloy castings, as the main manufacturing material for these key components, have become an indispensable part of electric scooter production due to their excellent strength, weight and cost-effectiveness. The following will deeply analyze the importance of electric scooter die castings in different aspects.
Structural support and safety of the frame: The frame is one of the core components of the electric scooter, responsible for supporting the weight of the entire vehicle and the load of the rider. Aluminum alloy castings can provide high strength and high rigidity in the application of the frame, ensuring that the frame has sufficient load-bearing capacity. Especially when driving at high speed or on uneven roads, the frame must be strong enough to prevent the body from deforming or breaking. The high-pressure casting process can ensure that the frame has good dimensional accuracy and strength. While meeting the structural stability, it can also reduce the weight of the frame and reduce the burden on the battery and drive system, thereby extending the range of the electric scooter.
Accuracy and stability of the wheel bracket: The wheel bracket connects the wheel and the frame and is one of the parts of the electric scooter that is most directly in contact with the ground. The quality of the wheel bracket directly affects the riding stability and handling performance. In the application of the wheel bracket, aluminum alloy castings can not only ensure sufficient strength and toughness, but also ensure the precise docking of the wheel and the frame through precise high-pressure casting technology, avoid wheel tilt or instability due to bracket errors, and thus ensure riding safety. Under the high-precision manufacturing process, the wheel bracket can withstand vibration, impact and friction from uneven ground, ensuring the driving stability of the scooter on various roads.
Comfort and control of the handlebar: The handlebar is the main control component of the electric scooter, ensuring that the rider can control the direction safely and comfortably. The aluminum alloy castings on the handlebars must be strong enough to withstand the impact during riding, and the surface treatment must also focus on comfort to prevent slipping. High-pressure casting can produce handlebar parts with complex shapes to provide a comfortable grip. Precise size and structural design can make the installation of the handlebar more stable, effectively avoiding shaking or instability during riding, and enhancing riding safety and operating comfort.
Optimization of heat dissipation performance: As electric scooters use batteries and electric drive systems, the heat generated becomes an important factor affecting the performance of the entire vehicle. Aluminum alloy materials have excellent thermal conductivity and can quickly conduct the heat generated by electronic components and batteries to avoid the negative impact of overheating on battery life and vehicle performance. Aluminum alloy castings of electric scooters, especially in the design of frames and battery shells, often add heat sinks or vents to optimize thermal management. By adopting high-pressure casting technology, complex heat dissipation structures can be achieved in castings, further improving the heat dissipation effect and ensuring the normal operation of batteries and electronic systems.
Durability and corrosion resistance: Electric scooters are often exposed to outdoor environments, especially when driving on wet, hot, and dusty urban roads. The corrosion resistance of aluminum alloy castings is one of the key factors to ensure the durability of electric scooters. Aluminum alloys have strong corrosion resistance, and aluminum alloy castings can maintain their original performance even when exposed to harsh environments such as rain and salt spray for a long time. In addition, the high wear resistance and impact resistance of aluminum alloy castings can effectively reduce damage during use, increase the service life of electric scooters, and reduce maintenance costs.
Surface treatment and appearance design: Aluminum alloy castings for electric scooters must also have a good appearance, especially for the high-end market, where the appearance design directly affects consumers' purchasing decisions. Aluminum alloy castings can improve surface quality through surface treatment technologies such as anodizing and electroplating, improving appearance while increasing corrosion resistance. Through these surface treatments, not only can aluminum alloy castings be provided with a brighter appearance, but also scratch resistance can be improved, allowing them to maintain a long-term freshness in daily use.